Battery Videos
eMobility Solutions | EV Thermal Runaway Protection |EV HMI and Battery Cooling Technology
Transcript: eMobility Solutions | EV Thermal Runaway Protection |EV HMI and Battery Cooling Technology
On the road to clean energy, Boyd drives the forefront of innovation
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to make eMobility possible. We keep the heart of eMobility,
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battery power, safe with thermal runaway prevention… flame barriers…
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compression pads… and long-life seals that withstand the most extreme road conditions.
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Combining our protective and preventive thermal runaway technologies with durable
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liquid cooling systems reliably extends vehicle range by empowering EV brands
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to design larger, more powerful batteries. But Boyd’s EV solutions go beyond batteries.
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We design and manufacture compact ADAS cooling systems to advance compute performance and
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maintain safe operating temperatures. By utilizing 3M’s full suite of performance
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materials, we design and build the next-generation human machine interface to improve visibility,
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increase safety, and change the way people interact with their vehicles.
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Our material and thermal solutions seal, cool, insulate, and shield EV charging infrastructure to
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make charging faster and accelerate EV adoption. With streamlined, integrated technologies and
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solutions that maximize energy efficiency and safety… Boyd has the expertise to support your
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entire eMobility ecosystem and help complete your journey to zero emissions through electrification.
Trusted Innovation in eMobility | EV Battery Cooling and Thermal Runaway Solutions
Transcript: Trusted Innovation in eMobility | EV Battery Cooling and Thermal Runaway Solutions
Cool and Protect EV Batteries Against Collision and Thermal Runaway
Transcript: Cool and Protect EV Batteries Against Collision and Thermal Runaway
Cool and Protect EV Batteries Against Collision and Thermal Runaway
Battery Components:
Lid
Brazed
Liquid Cold Plate
Seals and Gaskets
Compression Pads
EMI Shielding
Electrical Insulation and Cell Wrapping
Battery Housing
Thermal Interface Materials
Battery Cells
Flexible Busbar
Multi-Layer Thermal Runaway Protection
Brazed Liquid Cold Plate
Lighter, high performance cooling systems increase power density for extended vehicle range
Seals and Gaskets
Waterproof battery enclosures seal out contaminants for improved safety and reliability
Compression Pads
Cushion batteries against collision impact and harsh road conditions to enhance consumer safety and reduce warranty expenses
EMI Shielding
Prevent electronic malfunction in critical safety systems by shielding unwanted signals
Electrical Insulation and Cell Wrapping
Electrically insulate cells to prevent spark voltage that can lead to fire
Thermal Interface Materials (TIM)
Maximize heat transfer from battery heat sources to increase thermal system performance
Dielectric Adhesive for Busbars
Protect flexible printed circuits in battery assemblies for extended device lifetimes
Multi-Layer Thermal Runaway Protection
Prevent battery thermal runaway with cell-to-cell integrated cooling and impact absorption
Top Three Causes of Thermal Runaway and How to Prevent Them
Transcript: Top Three Causes of Thermal Runaway and How to Prevent Them
How do you Prevent and Manage Thermal Runaway?
There are three types of mattery damage that can cause thermal runaway
Thermal
Electrical
Mechanical
Thermal Runaway prevention starts with optimized design, but all also requires components that protect against thermal runaway propagation.
Thermal Runaway occurs when heat generated by a battery exceeds the amount of heat being dissipated.
Multi-functional, complex battery component solutions designed for cell-to-cell application absorb impact, vibration and movement, dissipate cell heat, and act as a flame or heat barrier and isolator if a catastrophic event were to occur.
Electrical and Thermal Insulation Layer
Heat Insulation and Compression Layer
Flame Retardant Bonding Layer
Flame Barrier in between cells prevent fire from reaching other components if thermal runaway occurs.
Have questions? We’re ready to help!
