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Boyd的3D激光扫描

铁路行业和宝德解决方案

Last updated Mar 4, 2025 | Published on Feb 6, 2018

Imagine that you need to precisely measure a custom-machined, geometrically-complex wheel. Which measuring tool would you use? You could use standard industry equipment like a set of calipers, but that may result in several inaccuracies given the complex shape and inherent contours of the wheel. Alternatively, you could use a Coordinate Measuring Machine (CMM), but that would be time-consuming and the machine be unable to reach into all of the crevices. At Boyd, to ensure precise measurements for the the entire part, we would employ our 3D scanner to capture the wheel’s shape. This scanner quickly creates a file that can be used as a model for measurements, or even as a reference for duplication to create a new wheel. The advanced 3D scanning tool used at Boyd employs a laser beam to precisely capture data points and digitize objects. To scan a component, you hold the laser gun and gradually move it over the desired object as if you were painting on it with the laser beam. The process is far more efficient than point-to-point measurements from a CMM or any other traditional measuring tools. The key advantages of this scanner are:

高级零件评估

该扫描仪每秒捕获 560,000 个点,不仅准确,而且省时。无论物体的形状多么复杂,激光技术都能准确地数字化确切的尺寸和三维形式。它可以轻松测量来自缝隙、通孔或轮廓轮廓的数据点,在这些轮廓中,CMM 可能会失效。它可以无缝地应用于木材、金属、塑料或玻璃等所有表面类型。即使是深色和反光表面也不会影响结果的准确性。

灵活性

该扫描仪可与其他测量工具(如 CMM 或光学测量产品 (OGP) )配合使用。这意味着您可以在 CMM 上测量组件的几个部分,使用 3D 扫描仪完成剩余的测量,并将两台机器的数据点合并到一个报告中。扫描仪的便携性使其更容易从工厂的一个区域移动到另一个区域,从而扩大其地板覆盖范围。

易于实施

While the scanner does require some initial programming and set-up to get started, the actual process of operating the scanner is simple and straightforward, enabling engineers to quickly move from project to project. The applications of this scanning technology go far beyond just measuring the dimensions of a component. With this scanner, Boyd can efficiently convert a physical object into a digitized form. This reduced time-to-measure has greatly enhanced Boyd’s rapid prototyping process. It has also proved to be a great asset in achieving Computer Aided Design (CAD) to part analysis, quality control, and inspection. Boyd also employs the scanner to reverse engineer components to create replacement parts with extremely tight tolerances. By capitalizing on advanced tools and technologies, Boyd is always exploring innovative and effective ways to meet its customer’s manufacturing needs. Tools such as the state-of-the-art 3D scanner have facilitated Boyd in serving its vast customer base with the highest standards of quality and efficiency. Contact us to learn more about our 3D capabilities.

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